On-Time Delivery Performance and Quality KPI’s

At CyFrame we believe that improving customer retention and providing an optimal level of customer service s results from the delivery of high-quality products on-time and on budget. Focusing on key simple KPI metrics is sound business practice. Unlike other solution providers, we offer simple yet valuable metrics that are not overwhelming and unmanageable for plastics processors. Providing easy access to KPI’s as well as the key supporting reports results in effective and successful management activities.

On-Time Deliveries

  • Late deliveries, daily executive dashboard current month and year over year results
  • On-Time delivery historical reports and graphics of delivery performance by customers and suppliers
  • Production schedule 1080HD dashboard with current late deliveries
  • Work Order Planning dashboard with live production progress and planned shipment reports
  • Machine Dashboard work order with real-time production results

Quality Assurance

  • Live daily dashboard rejects and downtime current month and year over year results
  • Live production line reject(s) report by work order by line operators by defect codes
  • Downtime report by downtime code
  • Drill-Down Scrap report by work center, shift and machine by product
  • Daily production profitability with QA by machine groups
  • Production efficiency report with confirmed PLC reject rates

The Daily Profit Contribution Target

The Daily Production Profitability report is probably the most important report in our MES suite. The main focus of that report is "did I generate a positive company cash flow from the good parts I produced today?". Based on the simplest method, CyFrame makes it transparent to the production MES process and requires the least amount of time to setup and maintain. With a great level of accuracy, it determines if the production by shift produced the desired daily profit target results.

Real-Time Machine Performance Dashboard

CyFrame Live production dashboard

Access your machine, production performance and profitability in real-time, across all plants and work centers and eliminate uncertainty and late conflicting reporting, period.

Our mobile phone optimized live machine dashboard ensures your plant manager has up to the minute, total visibility of his shop floor. Track and monitor machine setup performance, live machine status (In-Setup, In Production, Downtime, Maintenance), standard to actual machine efficiency, rejects, percentage of job competition and line profitability with ease.

Production Profitability to Production Efficiency Drill-Down Report

The CyFrame MES production efficiency report is the key element to clearly identify and analyze the activities from n the production shop floor. It reports on the production speed efficiency, downtimes, actual part count versus the estimated good parts that should have been produced, the actual yield considering rejects and finally the amount of raw material it took versus what was planned from the detailed production entries made on each work order. A work order cost summary report is then produced from that data to compare the actual to the estimated cost which sequentially is compiled in the Production Profitability Summary report by Customer and Products from which all the drill-down reports can be accessed for a full analysis.

Production Efficiency

  • Actual speed efficiency for setups, production, downtimes and other activities against standards
  • Actual raw material usage efficiency against standards
  • Actual production yield deducting rejects
  • Downtime and rejects reasons and costs
  • Actual cost of good parts produced against standards

Work Order Cost Summary

  • Reconciles the summary actual costs in detail against the work order standard cost
  • Is automatically built based on all the production detail entries made on the shop floor
  • The cost summary is completed when the work order is closed from production.

Production Profitability

  • Each product overall profitability produced for a customer or made to stock for many customers against standard and actual costs dills down to cost summary and production efficiency of each work orders
  • Used to determine actual production cost for each accounting period against standard cost classes
  • Allow the actual material cost to be determined at standard cost or different cost evaluation methods such as average cost and others